Baked crisps · twin screw production line

Twin-screw extrusion for corn, rice, wheat and oats, followed by drying and roasting in a three-layer oven.

Overview

A twin-screw extrusion line for baked snacks made from grains such as corn, rice, wheat and oats. The process brings ingredient preparation, controlled extrusion and shaping, three-layer drying and seasoning together. Different forming configurations allow a range of crisp shapes and textures.

  • Twin-screw extrusion
  • Flexible grain recipes
  • Multiple snack shapes
  • Three-layer oven

3D line walkthrough

Silent visual overview; final configuration depends on project requirements.

Open original video

Finished product examples

Final shape and colour depend on dies, recipe and selected configuration.

Technical specifications

Production capacityup to 200 kg/h
Electrical power125 kW
Operators4–6 operators
Product-contact material304 stainless steel
Extrusion systemTwin screw
Drying ovenThree layers
WarrantyOne year

Production line components

  1. Mixing and conditioning

    Combines flour, grits and dry ingredients with liquids.

  2. Continuous screw feeding

    Delivers ingredients to the extruder at a steady rate.

  3. Twin-screw extruder

    Two intermeshing screws mix and cook ingredients under pressure and heat, then form cones, sticks, shells and other shapes through dies.

  4. Three-layer belt oven

    Automatically dries and roasts the snacks, removing moisture evenly.

  5. Continuous seasoning drum

    Distributes flavour and oil across the finished crisps.

  6. Flavour mixing and melting

    Stainless steel tanks and metering pumps prepare and supply flavour sauces.

Line layout and dimensions

Baked crisps · twin screw production line — Line layout

Operation videos

Videos may show different configurations or capacities.

BEFORE YOU CHOOSE

Questions about this configuration

What is the output of this configuration?

The listed output is up to 200 kg/h. Actual output depends on the product, recipe and selected configuration. Our sales team can review your factory requirements with you.

How do I plan the factory floor space?

Review the line layout and dimensions on this page. Allow for operation, maintenance access and utilities as well as the equipment footprint before finalising the factory layout.

Do the images and videos show the final configuration?

Images and 3D videos illustrate the equipment and its arrangement. Operation videos may show other configurations or capacities in the same family. The final configuration follows your project requirements; product shapes depend on the dies and recipe.

How long is the equipment warranty?

The equipment warranty is one year. Contact our sales team to discuss the configuration and warranty terms.

Contact our sales team

+20 102 568 5222

sales@alfaraj-est.com

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Equipment warranty: One year