Filled corn snacks production line

Synchronized extrusion and filling for corn sticks and pillows with sweet or savoury fillings, including filling preparation and cooling.

Overview

An automatic co-extrusion line for corn sticks and pillows with sweet or savoury fillings. Mixing and feeding are followed by extrusion, electronically controlled filling injection, cutting and cooling. Double-jacket filling preparation equipment supports cream and chocolate processing, while a conveyor removes heat after forming.

  • Precise filling injection
  • Sweet and savoury fillings
  • Adjustable product length
  • Ventilation and cooling conveyor

3D line walkthrough

Silent visual overview; final configuration depends on project requirements.

Open original video

Finished product examples

Final shape and colour depend on dies, recipe and selected configuration.

Technical specifications

Production capacityfrom 200 kg/h
Electrical power84 kW
Operators4–6 operators
Product-contact material304 stainless steel
WarrantyOne year

Production line components

  1. Mixing and conditioning

    Combines corn flour, grains and dry ingredients at controlled moisture levels.

  2. Extruder screw feeder

    Automatically supplies ingredients and includes a protective stop for maintenance.

  3. Extrusion, filling and cutting

    A variable-speed cutter controls the length of sticks and pillows while a metered injector supplies filling during forming.

  4. Filling preparation and cooking

    Double-jacket tanks melt butter and cook chocolate or cream through indirect heating, with grinding balls and circulation pumps.

  5. Ventilation and cooling conveyor

    Cools the filled snacks after forming to remove moisture and set the filling.

  6. Automatic control panel

    Inverters and thermostats manage operating speeds and temperatures.

Line layout and dimensions

Filled corn snacks production line — Line layout

Operation videos

Videos may show different configurations or capacities.

BEFORE YOU CHOOSE

Questions about this configuration

What is the output of this configuration?

The listed output is from 200 kg/h. Actual output depends on the product, recipe and selected configuration. Our sales team can review your factory requirements with you.

How do I plan the factory floor space?

Review the line layout and dimensions on this page. Allow for operation, maintenance access and utilities as well as the equipment footprint before finalising the factory layout.

Do the images and videos show the final configuration?

Images and 3D videos illustrate the equipment and its arrangement. Operation videos may show other configurations or capacities in the same family. The final configuration follows your project requirements; product shapes depend on the dies and recipe.

How long is the equipment warranty?

The equipment warranty is one year. Contact our sales team to discuss the configuration and warranty terms.

Contact our sales team

+20 102 568 5222

sales@alfaraj-est.com

Chat on WhatsApp

Equipment warranty: One year