Filled wafer rolls production line

An automatic line for batter mixing, baking, rolling and cream filling, with servo cutting and touchscreen control.

Overview

An automatic line for cream-filled wafer rolls, integrating batter preparation, baking, filling, rolling and servo-controlled cutting. A 2000 mm baking wheel with 20 burners supports three production lanes. The system includes a 160 L batter mixer, a 500 L cream ball mill and a 10-inch colour touchscreen.

  • 2000 mm baking wheel
  • Three production lanes
  • Servo cutting
  • 10-inch touchscreen

3D line walkthrough

Silent visual overview; final configuration depends on project requirements.

Open original video

Finished product examples

Final shape and colour depend on dies, recipe and selected configuration.

Technical specifications

Production capacity180–360 pieces/min
Operators2–4 operators
Product diameter8–16 mm
Product-contact material304 stainless steel
Baking wheel diameter2000 mm
Production lanes3 lanes
Burners20 burners
Dough mixer160 L (90 L per batch)
Cream ball mill500 L
Control display10-inch colour touchscreen
WarrantyOne year

Production line components

  1. High-speed batter mixer

    A 304 stainless steel turbo mixer holds 160 L and prepares 90 L per batch.

  2. Baking wheel

    A 2000 mm wheel uses 20 burners, flame detection and water cooling to help prevent batter sticking.

  3. Cream preparation and ball mill

    A 500 L ball mill uses metal grinding balls, a double-jacket hot/cold water tank and filling circulation pumps.

  4. Filling pumps

    Double-jacket pumps supply cream consistently as the wafer is rolled.

  5. Servo cutting unit

    Servo and inverter control with photoelectric sensors sets wafer roll length and size.

  6. Cooling and pressing conveyor

    Supports filling and pressing of the rolls as they move along the line.

  7. Touchscreen control

    A 10-inch colour touchscreen adjusts speeds, temperatures and operating parameters.

Line layout and dimensions

Filled wafer rolls production line — Line layout

Operation videos

Videos may show different configurations or capacities.

BEFORE YOU CHOOSE

Questions about this configuration

What is the output of this configuration?

The listed output is 180–360 pieces/min. Actual output depends on the product, recipe and selected configuration. Our sales team can review your factory requirements with you.

How do I plan the factory floor space?

Review the line layout and dimensions on this page. Allow for operation, maintenance access and utilities as well as the equipment footprint before finalising the factory layout.

Do the images and videos show the final configuration?

Images and 3D videos illustrate the equipment and its arrangement. Operation videos may show other configurations or capacities in the same family. The final configuration follows your project requirements; product shapes depend on the dies and recipe.

How long is the equipment warranty?

The equipment warranty is one year. Contact our sales team to discuss the configuration and warranty terms.

Contact our sales team

+20 102 568 5222

sales@alfaraj-est.com

Chat on WhatsApp

Equipment warranty: One year