Irregular corn curls production line

A dedicated line for irregular corn curls, with pre-frying sifting, continuous frying and seasoning.

Overview

A production line for irregular corn curls, combining raw-material preparation and forming with thermal processing and seasoning. It is designed for continuous operation, with adjustable processing conditions to suit the finished snack. The supplied configuration specifies an output of 180–360 kg/h.

  • Irregular curl shapes
  • Sifting before frying
  • Heat exchanger for frying control
  • Baking configuration available

3D line walkthrough

Silent visual overview; final configuration depends on project requirements.

Open original video

Finished product examples

Final shape and colour depend on dies, recipe and selected configuration.

Technical specifications

Production capacity180–360 kg/h
Electrical power86 kW
Operators4–6 operators
Construction materialFood-grade 304 stainless steel
WarrantyOne year

Production line components

  1. Mixing and conditioning

    Mixes corn grits with water and oils at controlled proportions.

  2. Continuous screw feeding

    Supplies raw materials steadily to the extruder.

  3. Curl extrusion and cutting

    Forms corn curls in their characteristic irregular lengths and shapes.

  4. Pre-frying sifter

    A vibrating screen after forming removes broken pieces and fines before frying.

  5. Thermal processing

    A continuous fryer and heat exchanger control heating; a baking configuration is also available.

  6. Vibrating de-oiling conveyors

    Remove excess oil from the curls after frying.

  7. Seasoning drum

    Distributes spices and flavours continuously over the product.

  8. Flavour preparation

    Stainless steel tanks and metering pumps supply flavours and oils.

Line layout and dimensions

Irregular corn curls production line — Line layout

Operation videos

Videos may show different configurations or capacities.

BEFORE YOU CHOOSE

Questions about this configuration

What is the output of this configuration?

The listed output is 180–360 kg/h. Actual output depends on the product, recipe and selected configuration. Our sales team can review your factory requirements with you.

How do I plan the factory floor space?

Review the line layout and dimensions on this page. Allow for operation, maintenance access and utilities as well as the equipment footprint before finalising the factory layout.

Do the images and videos show the final configuration?

Images and 3D videos illustrate the equipment and its arrangement. Operation videos may show other configurations or capacities in the same family. The final configuration follows your project requirements; product shapes depend on the dies and recipe.

How long is the equipment warranty?

The equipment warranty is one year. Contact our sales team to discuss the configuration and warranty terms.

Contact our sales team

+20 102 568 5222

sales@alfaraj-est.com

Chat on WhatsApp

Equipment warranty: One year